BOILER OPERATOR - II

Established in 1953, Shyam Steel Group is one of the leading TMT Bar producers in India, manufacturing TMT Rebar, Billets, Sponge Iron and Ferro Alloys. Shyam Steel has also expanded its business in Construction Solutions, FMCG, Infrastructure, IT & ITeS Solutions etc. Operating with cutting-edge technology in order to meet the stringent requirements of its reputed customers both in India and abroad. Shyam Steel has emerged as a large, growing, competitive and multi-product organization by delivering quality material & service through innovation, excellence, and dedication.

A 2nd Class Boiler Operator in a captive power plant has a hands-on, safety-critical role focused on operating and maintaining boilers and associated systems. Here’s a clear breakdown of the typical Job Description (JD):

🔧 Core Responsibilities

• Operate and monitor boilers, turbines, and auxiliary equipment to ensure uninterrupted steam and power generation.
• Maintain required steam pressure, temperature, and load as per plant demand.
• Perform start-up, shutdown, and load adjustments of boilers safely.
• Continuously check parameters via control panels, gauges, and DCS (Distributed Control System).

🛠️ Maintenance & Troubleshooting

• Conduct routine inspections of boiler components (valves, pumps, burners, feedwater systems).
• Identify abnormalities (leaks, pressure fluctuations, unusual noises) and take corrective action.
• Assist maintenance teams during breakdowns and planned shutdowns.
• Ensure proper fuel feeding and combustion control.

📊 Safety & Compliance

• Follow boiler operation guidelines under Indian Boiler Regulations (IBR).
• Maintain safety standards to prevent accidents, explosions, or system failures.
• Ensure proper functioning of safety devices like safety valves, pressure gauges, and alarms.
• Use PPE and adhere to plant safety protocols.

🧪 Water & Fuel Management

• Monitor and maintain boiler water chemistry (pH, TDS, hardness).
• Coordinate with the lab team for water treatment and chemical dosing.
• Ensure efficient fuel usage (coal, gas, oil, or biomass depending on plant type).

📝 Documentation & Reporting

• Maintain log sheets of operating parameters (pressure, temperature, steam flow).
• Record incidents, maintenance activities, and shift reports.
• Report deviations or faults to the Shift In-Charge/Engineer.

👥 Coordination

• Work closely with turbine operators, electrical teams, and control room engineers.
• Support load management based on plant requirements.
• Communicate effectively during shift handovers.

🎓 Qualification & Requirements

• Valid 2nd Class Boiler Operator Certificate of Competency (as per IBR).
• Diploma/ITI in Mechanical/Power Plant Engineering (preferred).
• 2–5 years of experience in boiler operations (varies by employer).
• Knowledge of boiler types (AFBC, CFBC, WHRB, etc.) is an advantage.

⚙️ Skills Needed

• Strong understanding of boiler operation and thermodynamics basics
• Attention to detail and quick decision-making
• Basic knowledge of DCS/SCADA systems
• Safety awareness and discipline

© ShyamSteel | Rights Reserved