RMP OPERATOR

Established in 1953, Shyam Steel Group is one of the leading TMT Bar producers in India, manufacturing TMT Rebar, Billets, Sponge Iron and Ferro Alloys. Shyam Steel has also expanded its business in Construction Solutions, FMCG, Infrastructure, IT & ITeS Solutions etc. Operating with cutting-edge technology in order to meet the stringent requirements of its reputed customers both in India and abroad. Shyam Steel has emerged as a large, growing, competitive and multi-product organization by delivering quality material & service through innovation, excellence, and dedication.

1. Raw Material Handling Operations

• Operate raw material handling equipment and systems.
• Monitor the unloading, stacking, reclaiming, and transfer of raw materials.
• Ensure uninterrupted feeding of materials to process bins, hoppers, and conveyors.
• Coordinate with control room operators and production personnel for material requirements.

2. Dabin/Bin Management

• Monitor raw material levels in day bins (often called "DA bins" or "day bins").
• Ensure proper segregation and storage of different grades of raw materials.
• Prevent overfilling, blockages, bridging, or spillage from bins and hoppers.
• Maintain the required inventory levels for continuous kiln operation.

3. Conveyor and Equipment Monitoring

• Inspect conveyors, feeders, screens, crushers, chutes, gates, and transfer points.
• Report abnormal noise, vibration, overheating, misalignment, or equipment malfunction.
• Assist maintenance teams during breakdowns and planned shutdowns.

4. Housekeeping and Safety

• Maintain cleanliness around conveyors, galleries, bins, and transfer points.
• Remove spillages and ensure safe working conditions.
• Follow lockout/tagout (LOTO) and other safety procedures during maintenance activities.
• Use required PPE and comply with plant safety standards.

5. Inspection and Record Keeping

• Record material movement, bin levels, equipment status, and operational abnormalities.
• Prepare shift reports and hand over operational information to the next shift.
• Report deviations affecting production or equipment reliability.

6. Coordination

• Coordinate with:
  • Production/DRI kiln operators.
  • Mechanical maintenance teams.
  • Electrical and instrumentation departments.
  • Stores and logistics personnel handling raw materials.

Key Equipment Typically Handled

• Belt conveyors
• Vibro feeders
• Weigh feeders
• Stacker/reclaimer systems (where installed)
• Screens and crushers
• Hoppers and day bins
• Magnetic separators and dust extraction systems

Skills Required

• Knowledge of RMHS operations in a DRI plant.
• Understanding of conveyors, feeders, and material flow systems.
• Ability to identify mechanical abnormalities.
• Awareness of industrial safety practices.
• Basic troubleshooting and communication skills.

© ShyamSteel | Rights Reserved