SENIOR ENGINEER

Established in 1953, Shyam Steel Group is one of the leading TMT Bar producers in India, manufacturing TMT Rebar, Billets, Sponge Iron and Ferro Alloys. Shyam Steel has also expanded its business in Construction Solutions, FMCG, Infrastructure, IT & ITeS Solutions etc. Operating with cutting-edge technology in order to meet the stringent requirements of its reputed customers both in India and abroad. Shyam Steel has emerged as a large, growing, competitive and multi-product organization by delivering quality material & service through innovation, excellence, and dedication.

2. Key Responsibilities

A. Electrical Maintenance

• Carry out preventive, predictive, and breakdown maintenance of electrical equipment.
• Maintain and troubleshoot HT/LT motors, transformers, generators, switchgear, circuit breakers, MCCs, PCCs, VFDs, UPS systems, battery chargers, and DC systems.
• Maintain generator electrical systems, excitation systems, protection circuits, and associated auxiliaries.
• Inspect and maintain electrical equipment in coal handling, ash handling, boiler, turbine, cooling tower, and utility areas, as applicable.
• Analyze equipment failures and implement corrective and preventive actions.
• Ensure proper functioning of electrical protection systems, interlocks, and emergency shutdown circuits.

B. Operation and Plant Reliability

• Coordinate electrical maintenance activities with CPP operation, mechanical, instrumentation, and production teams.
• Support generator synchronization, load management, and safe isolation of electrical equipment, as authorized.
• Monitor equipment health, electrical parameters, and recurring faults.
• Improve equipment reliability and reduce forced outages and maintenance costs.
• Ensure timely completion of maintenance jobs during planned shutdowns and annual overhauls.

C. Testing and Inspection

• Perform or coordinate insulation resistance, polarization index, contact resistance, transformer oil testing, and other applicable diagnostic tests.
• Conduct thermography, earthing inspections, and condition monitoring of critical electrical equipment.
• Verify relay settings, protection coordination, and breaker operating mechanisms in coordination with authorized specialists.
• Maintain records of test results and equipment condition.

D. Safety and Statutory Compliance

• Ensure compliance with electrical safety procedures, Permit to Work (PTW), Lockout/Tagout (LOTO), and safe isolation practices.
• Ensure proper earthing, electrical interlocks, protective devices, and electrical PPE availability.
• Follow applicable CEA regulations, electrical safety standards, and company procedures.
• Participate in safety audits, incident investigations, and risk assessments.
• Ensure that only authorized and competent personnel perform electrical switching and high-voltage work.

E. Planning and Documentation

• Prepare preventive maintenance schedules, inspection plans, and shutdown maintenance plans.
• Maintain equipment history cards, breakdown reports, test records, and maintenance checklists.
• Monitor critical spares and coordinate procurement of electrical components.
• Prepare daily, weekly, and monthly maintenance reports.
• Use CMMS/SAP or other maintenance management systems for work orders, notifications, and maintenance records.

F. Energy Efficiency and Continuous Improvement

• Monitor auxiliary power consumption and identify opportunities to reduce electrical losses.
• Improve motor efficiency, power factor, and electrical system reliability.
• Analyze recurring failures and implement root cause analysis (RCA).
• Support energy conservation, cost reduction, and continuous improvement initiatives.

3. Educational Qualification

• B.E./B.Tech in Electrical Engineering, preferably.
• Diploma in Electrical Engineering may be considered depending on company requirements and experience.

4. Experience

• Typically 5–8 years of relevant experience in electrical maintenance of a thermal power plant, CPP, industrial power plant, steel plant, cement plant, or similar heavy industry.
• Experience with HT/LT electrical systems, generators, transformers, switchgear, motors, and electrical protection systems is essential.

5. Technical Skills

• Knowledge of HT/LT distribution systems and single-line diagrams.
• Working knowledge of generators, transformers, motors, relays, circuit breakers, VFDs, and electrical auxiliaries.
• Familiarity with electrical testing instruments and condition-monitoring techniques.
• Understanding of power plant electrical systems, protection schemes, and interlocking.
• Knowledge of PTW, LOTO, electrical safety, RCA, and preventive maintenance planning.
• Working knowledge of MS Excel, maintenance documentation, and SAP/CMMS.

6. Key Performance Indicators (KPIs)

• Electrical equipment availability and reliability.
• Reduction in electrical breakdowns and forced outages.
• Compliance with preventive maintenance schedules.
• Reduction in repeat failures and maintenance costs.
• Timely completion of shutdown maintenance.
• Reduction in auxiliary power consumption and electrical losses.
• Compliance with safety procedures and statutory requirements.
• Accuracy and timeliness of maintenance reports.

7. Behavioral Competencies

• Strong troubleshooting and analytical skills.
• Leadership and team coordination.
• Effective communication with operations and maintenance teams.
• Ability to work under pressure during breakdowns and shutdowns.
• Safety-oriented approach and accountability.
• Problem-solving and continuous improvement mindset.

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