SR. FITTER

Established in 1953, Shyam Steel Group is one of the leading TMT Bar producers in India, manufacturing TMT Rebar, Billets, Sponge Iron and Ferro Alloys. Shyam Steel has also expanded its business in Construction Solutions, FMCG, Infrastructure, IT & ITeS Solutions etc. Operating with cutting-edge technology in order to meet the stringent requirements of its reputed customers both in India and abroad. Shyam Steel has emerged as a large, growing, competitive and multi-product organization by delivering quality material & service through innovation, excellence, and dedication.

Key Responsibilities

• Perform preventive, predictive, and breakdown maintenance of hydraulic systems.
• Diagnose and repair hydraulic pumps, motors, cylinders, valves, accumulators, manifolds, and piping.
• Maintain hydraulic power packs, lubrication systems, and cooling systems.
• Read and interpret hydraulic circuit diagrams, P&IDs, and mechanical drawings.
• Identify hydraulic faults such as pressure loss, leakage, overheating, and contamination.
• Replace seals, bearings, hoses, filters, and hydraulic components as required.
• Conduct alignment, assembly, and dismantling of hydraulic equipment.
• Monitor hydraulic oil quality and coordinate oil filtration and replacement.
• Ensure proper commissioning of repaired hydraulic equipment.
• Maintain maintenance records, job cards, and spare parts consumption.
• Coordinate with production and electrical/instrumentation teams during shutdowns and breakdowns.
• Supervise junior fitters and contractors during maintenance activities.
• Follow safety procedures, including Lockout/Tagout (LOTO), confined space, and hot work requirements.
• Participate in continuous improvement initiatives to reduce downtime and improve equipment reliability.
• Maintain housekeeping in the work area according to 5S standards.

Equipment Handled

• Hydraulic Power Packs (HPP)
• Hydraulic Cylinders
• Hydraulic Pumps (Gear, Vane, Piston)
• Directional, Pressure, and Flow Control Valves
• Servo and Proportional Valves
• Accumulators
• Hydraulic Hoses and Piping
• Lubrication Systems
• Roll Changing Hydraulic Systems
• Shears, Loopers, Pinch Rolls, and Mill Stands

Required Qualifications

• ITI/Diploma in Fitter, Mechanical Engineering, or a related trade.
• Hydraulic maintenance certification is preferred.

Experience

• 8–12 years of experience in hydraulic maintenance in a steel rolling mill, integrated steel plant, or heavy engineering industry.
• Experience in hot rolling or cold rolling mills is preferred.

Required Skills

• Strong knowledge of hydraulic systems and components.
• Ability to read hydraulic and mechanical drawings.
• Troubleshooting and root cause analysis skills.
• Knowledge of preventive and predictive maintenance practices.
• Familiarity with hydraulic testing instruments (pressure gauges, flow meters, etc.).
• Basic computer skills for maintenance reporting.
• Good communication and team coordination skills.

Safety Responsibilities

• Strictly follow plant safety rules and permit-to-work systems.
• Ensure Lockout/Tagout (LOTO) before maintenance.
• Use appropriate PPE at all times.
• Report unsafe conditions and near misses immediately.
• Ensure safe handling and disposal of hydraulic oil and waste materials.

Key Performance Indicators (KPIs)

• Equipment uptime and availability.
• Mean Time to Repair (MTTR).
• Breakdown frequency.
• Preventive maintenance compliance.
• Hydraulic oil leakage reduction.
• Safety compliance and zero lost-time incidents.
• Spare parts utilization and maintenance cost control.

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